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25
2026
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03
What advantages does casting brick and tile production offer over traditional brick-making methods in terms of cost?
Cast brick and tile production exhibits significant cost advantages across four key dimensions: raw materials, fuel, policy, and the full life cycle. Overall, unit total costs can be reduced by 20%–40%, with the benefits becoming more pronounced as scale increases and the proportion of alternative materials incorporated rises.
Cast brick and tile production exhibits significant cost advantages across four key dimensions: raw materials, fuel, policy, and the full life cycle. Overall, unit total costs can be reduced by 20%–40%, with the benefits becoming more pronounced as scale increases and the proportion of alternative materials incorporated rises.
Key Advantage Breakdown
Zero raw material cost + disposal revenue
Foundry waste sand, dust collection ash, and other by-products have extremely low procurement costs; in some regions, a disposal fee of RMB 20–50 per ton can be collected, effectively offsetting raw material expenses. By contrast, the raw material cost for traditional clay bricks accounts for about 25% of the total, and when combined with mining and transportation costs, the overall cost remains stubbornly high.
Fuel self-sufficiency, with a substantial reduction in energy consumption.
Residual carbon and coal powder in casting can replace external combustion fuels, reducing coal consumption by 30%–80% and lowering the share of fuel costs from 35% to below 10%. Traditional brick production, by contrast, relies on coal or gas, with energy costs subject to market fluctuations; during the winter peak gas demand period, prices can surge by 30%–50%.
Policy dividends叠加, compliance costs turn into profits
Eligible enterprises can benefit from a range of policies, including immediate VAT refunds (ranging from 30% to 70%), central budgetary investment subsidies (covering 15% of total investment), and local disposal subsidies, enabling them to recoup their environmental protection expenditures and achieve profitability. In contrast, traditional brick manufacturers face increasingly stringent environmental regulations, necessitating substantial investments in equipment upgrades and leading to continuously rising compliance costs.
Superior throughout the entire lifecycle and strong risk resilience
The brick-making production line features a high degree of automation, requiring fewer workers and incurring lower material losses, thereby reducing per-unit operation and maintenance costs. At the same time, raw material supply is stable and unaffected by fluctuations in natural resource prices, resulting in significant long-term cost competitiveness.
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